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Low Liquor Ratio Wash Extractor

Washing Machine Upgrade with Integrated Hydro Extraction

Garment Washing Facility, Bangladesh

The Challenge

Belly washing machines operate at a high liquor ratio of 11 L/kg and do not perform high-speed hydro extraction. Garments emerge with high moisture content (69%), requiring massive steam energy and prolonged cycles in tumble dryers.

The Solution

Installed an integrated washing extractor (Model: HTX-120, 120 kg capacity). This machine combines wash and spin extraction, reducing the liquor ratio to 6 L/kg. High-speed hydro spinning removes moisture down to 48%, significantly cutting dryer energy demand.

Process Optimization Flow

Process animation
1
Belly machine wash

1:11 high-water cycle completed

2
Extractor Wash

1:6 optimized low water recipe completed

3
Hydro Spin Cycle

High speed spin removes water weight

4
Dryer Stage

Drying cycle times reduced by 40%

Key Highlights

Integrated Operations:

Single machine performs washing and high-speed water extraction, eliminating separate transport.

Moisture Reduction:

Reduced fabric moisture content from 69% to 48%, saving 2,913 kg/day of water weight before drying.

Boiler Fuel Savings:

Saves 99,191 kg of coal/year by reducing drying steam demand by 897 Tons.

Low Liquor Bath:

Liquor ratio cut from 11 L/kg to 6 L/kg, saving 71,047 liters of fresh water daily.

Resource Impact Metrics

0
Annual Water Saved (m³)
0
Annual Steam Reduction (Tons)
0
CO₂ Emissions Offset (Tons)

Financial Performance

Total Investment
$42,500
Annual Savings
$25,008 / yr
Payback Period
1.70 Years

Live ROI Simulator

Adjust parameters to estimate savings for your facility

Est. Water Saved
20,816 m³
Est. Steam Saved
874 Tons
Est. Financial Savings
$55,696 / yr
Payback: 0.76 Years

Creating a Sustainable Future...